• Case Study

• Project Name: High-End Luxury Bentley Car Air Vent Outer Ring and Other Automotive Accessories  

• Material Used: 304 Stainless Steel    

• Collaboration Quantity: 5 batches per year, 50 pieces per batch    

   

• Production Processes Used: Three-axis CNC turning machining, four-axis CNC milling machining, mirror polishing post-processing    

•  

• Collaboration Premise:    

• This is a successful collaboration case with an international high-end client from the automotive industry, Volkswagen Group's Bentley brand.    

   

• Before collaborating with us, these parts were produced by another company. However, due to the client's high standards for structural dimensions, product deformation, and especially surface treatment technology, the previous company failed to meet the requirements during sample confirmation.    

• Under suitable conditions, we obtained sample confirmation qualifications and achieved customer satisfaction through comprehensive communication between our engineers and the client on all details, as well as our precise understanding of the product positioning.    

• Since it involves small-batch production, the client's requirements included controlling costs within the lowest possible range and ensuring rapid delivery.    

•  

• Project Details:    

• Through cost calculation and process analysis, we developed a solution involving CNC turning machining, four-axis CNC milling machining, and 16 additional post-processing steps. After evaluating various suppliers, the client ultimately chose to collaborate with us.    

•  

• CNC Turning Machining:    

• During the machining process, we effectively addressed the adverse characteristics of SUS304 material, such as high hardness, tool wear susceptibility, and deformation tendencies, ensuring that part accuracy remains within the design specifications.    

   

•  

• CNC Milling Machining:    

• The four grooves on the outer ring of the part are critical for assembly. We employed four-axis synchronized CNC machining technology to maintain precision in groove angles and step heights.   

• 

• Surface Treatment    

• Surface treatment is related to the overall appearance of the car's high-grade, we use 16 processes to the product surface mirror treatment.
  

•  

• Actual loading effect    

   

•  

• Quality Inspection   

• Dimensional accuracy inspection: Our QC department carries out actual dimensional measurements of the processed parts using three-coordinate measuring instruments, which is used to inspect the whole batch of parts to ensure that they are qualified.    

• Product Appearance Inspection: We have a professional light source box to check the inspection, through 360 degrees of glossy one to one test, to ensure that the surface will not have fine scratches and wavy lines.    

•  

• Parts protection measures    

• The first layer protects the outer surface of the product, the second layer protects the parts from bruises, and the third layer protects the parts from extrusion and deformation.    

•  

• Experience:    

• We have mature processing solutions and refined processes, a full understanding of the product and customer requirements, and have advanced inspection equipment and strict inspection standards in order to make our customers trust us and be satisfied!    

Project Name: High-End Luxury Bentley Car Air Vent Outer Ring and Other Automotive Accessories  

Material Used: 304 Stainless Steel    

Collaboration Quantity: 5 batches per year, 50 pieces per batch    

Production Processes Used: Three-axis CNC turning machining, four-axis CNC milling machining, mirror polishing post-processing    

Collaboration Premise:    

This is a successful collaboration case with an international high-end client from the automotive industry, Volkswagen Group's Bentley brand.    

Before collaborating with us, these parts were produced by another company. However, due to the client's high standards for structural dimensions, product deformation, and especially surface treatment technology, the previous company failed to meet the requirements during sample confirmation.    

Under suitable conditions, we obtained sample confirmation qualifications and achieved customer satisfaction through comprehensive communication between our engineers and the client on all details, as well as our precise understanding of the product positioning.    

Since it involves small-batch production, the client's requirements included controlling costs within the lowest possible range and ensuring rapid delivery.    

Project Details:    

Through cost calculation and process analysis, we developed a solution involving CNC turning machining, four-axis CNC milling machining, and 16 additional post-processing steps. After evaluating various suppliers, the client ultimately chose to collaborate with us.    

CNC Turning Machining:    

During the machining process, we effectively addressed the adverse characteristics of SUS304 material, such as high hardness, tool wear susceptibility, and deformation tendencies, ensuring that part accuracy remains within the design specifications.    

CNC Milling Machining:    

The four grooves on the outer ring of the part are critical for assembly. We employed four-axis synchronized CNC machining technology to maintain precision in groove angles and step heights.   

Surface Treatment    

Surface treatment is related to the overall appearance of the car's high-grade, we use 16 processes to the product surface mirror treatment.

Actual loading effect    

Quality Inspection   

Dimensional accuracy inspection: Our QC department carries out actual dimensional measurements of the processed parts using three-coordinate measuring instruments, which is used to inspect the whole batch of parts to ensure that they are qualified.    

Product Appearance Inspection: We have a professional light source box to check the inspection, through 360 degrees of glossy one to one test, to ensure that the surface will not have fine scratches and wavy lines.    

Parts protection measures    

The first layer protects the outer surface of the product, the second layer protects the parts from bruises, and the third layer protects the parts from extrusion and deformation.    

Experience:    

We have mature processing solutions and refined processes, a full understanding of the product and customer requirements, and have advanced inspection equipment and strict inspection standards in order to make our customers trust us and be satisfied!