LOW-Volume Production Case 2

LOW-Volume Production Case 2

Case Study 

 

Project Name: Small Batch Stainless Steel 316 Components

Material: Stainless Steel 316L

Cooperation Quantity: 100 sets

Production Processes: CNC Turning, CNC Milling, Electropolishing, Welding, EDM Process

Production Cycle: 60 days


About the Product and Design Requirements:

The product is used for high-pressure gas storage and reactions, requiring extremely high dimensional accuracy and surface finish. It undergoes pressure testing up to 40 MPa after welding to ensure product safety.


Design Analysis:

The client provided 3D+2D design drawings. Stainless Steel 316L was chosen for its excellent corrosion resistance and biocompatibility. Our advanced machining techniques meet the client's requirements for high precision and quality.

Critical focus is on welding strength and sealing during assembly to ensure welding quality.

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Processing Steps:

  • CNC Turning:Initial shaping and center hole machining for overall dimensions and concentricity.

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  • CNC Milling:Complex geometries are machined to ensure precision and surface finish.


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  • Welding:TIG welding is employed for sealing integrity.

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  • Electropolishing:Final process to enhance surface smoothness.

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Testing Methods:

Strict dimensional and surface finish tests using precision 3D coordinate measurement and surface roughness gauges ensure each part meets design specifications.


Quality Control:

Quality control is pivotal throughout production. Each batch complies with ISO's AQL standards to certify compliance with high customer standards.


Experience:

Our expertise and rigorous quality control system ensure high quality and precision for every part. We take pride in our production quality, and our customers are highly satisfied. If you have similar project requirements, please contact us for a customized solution.

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